How To Solder Radio Wiring Harness

Wait 20 30 seconds until the pot solder and the iron all reach the optimal temp.

How to solder radio wiring harness. Meets The EU RoHS Directive 201165EU Claim. Slide the existing wire into the open side of the connector then put the end of the wire you wish to connect to it into the other side. If you need to remove a connection D-Sub to route the wires through a tight space in your aircraft we recommend that you use an inexpensive crimp removal tool.

This tool worked the best for me in the automotive application and make it a breeze get that tuff to reach wires repaired soldered and sealed properly. I decided to make a small how-to for you guys. Give us a Call.

Ultrasonic welding Seems to be the professional choice - no access to such a machine tough. After soldering wires to all the pins required successfully the next thing is to get female AV jacks. My question now is how to to the Y-splice on the wires.

I extended the accessory wire slightly by soldering and heat shrinking another 8 inches of 18-gauge Red wire to the one Pioneer included Step 3. Simple tutorial on the best way to connect the wires for a custom Automotive Radio. The original plug for the car harness was cut off by whoever installed the aftermarket head unit that was in the car when I got it.

As the heat from soldering propagates down the wire it will crates areas with different levels of brittleness. Then the solder on the tip will flow right onto the back of the pot and itll stick. Then use a pair of pliers to push the metal tap down into both wires flush with the body of the connector and snap the cover over the tap.

Lastly cover it with the tube you put in and you have finished your most important task. The key hot wire and ground wire is all I reused all other wiring is custom. These differentials in brittleness create areas where vibration can lead to breaks in the wire.