Correct Way To Solder Wires

The following steps are involved to get an answer to the question How to solder wires.

Correct way to solder wires. It offers the lowest resistance and the best vibrationfatigue protection. Apply a little solder to the tip before applying heat to the twisted wires. Your basic average student will be working with through-hole PDIP packages hence gauges that work well are 18 20 and 21.

Correctly place the wire in the terminal before crimping Center the wire in the terminal and inspect its position prior to crimping. Ad Quality Solder Wire Drawing Machine. Once cool inspect the union to ensure proper penetration of the solder.

Clean the ends of the stripped wire with some sandpaper or steel wool. Ad Quality Solder Wire Drawing Machine. Keep the iron in place and touch the solder to the wire until its fully coated.

Also doesnt leave an unsightly bulge under the heatshrink. Apply enough solder so that every strand of wire is surrounded by solder. Tin the tip of the iron and then clean it with a sponge before heating the wire.

Twist the wires together. This is the only way you should ever join 2 wires together. Some say its better to joint the two wires using a Y-splice while some only swear by the good ol rat tail splice.

However solder diameter is determined by the gauge number. Hold the two tinned wires on top of each other and touch the soldering iron to both wires. The wire strands should slightly protrude from the front of the wire barrel but not excessively This should be the case regardless of the terminal type.